What is Miller Services?
"We provide trained, qualified millers to operate your dal processing plant post-commissioning, on a chargeable basis for a mutually agreed period."
What is Dall Milling?
Dall milling is the process of turning raw pulses (like toor, Chana, moong, Urad, Masoor, etc.) into edible forms—usually split and dehusked. These dals are staples in Indian kitchens and are widely consumed.
Our Dal Milling Services
We provide end-to-end processing of a wide range of pulses:
- Toor Dal (Arhar) Milling
- Chana Dal (Bengal Gram) Milling
- Moong Dal (Green Gram) Milling
- Urad Dal (Black Gram) Milling
- Masoor Dal (Red Lentil) Milling
- Split & Polished Dal for Export or Retail
- Each batch undergoes rigorous cleaning, dehusking, splitting, polishing, and grading to meet the highest standards of purity and quality
Key Steps in Dall Milling
- Cleaning - Removes dust, stones, immature grains, and other impurities from raw pulses.
- Dehusking (Pitting) - Removes the outer husk (cover) from pulses using emery rollers or abrasive machines.
- Splitting - Pulses are split into two equal halves after dehusking (e.g., whole chana → chana dal).
- Polishing (Optional) - Dal is polished to improve its appearance (glossy look). Can be done with oil or water polishers.
- Grading & Sorting - Dals are sorted by size and quality, and defects are removed using gravity separators or color sorters.
Key Benefits
- Optimum plant efficiency
- Maximum yield & productivity
- Proper data management
- Reduced downtime
- Actionable operational insights
- Skill transfer to your team
Long-Term Advantages
- Staff trained in good operating habits
- Improved troubleshooting and maintenance
- Better understanding of equipment and process
- Increased safety and self-sufficiency
- We are a leading provider of dal milling and pulse processing services, committed to delivering high-quality, clean, and nutritious dal for wholesalers, retailers, exporters, and farmers. Using advanced machinery and strict quality control, we turn raw pulses into ready-to-market products with maximum yield and purity.
- End-to-End Dal Milling
Key Benefits to Customers
1. Consistent, High-Quality Dal
- Uniform processing ensures even dehusking, splitting, and polishing, resulting in clean, visually appealing dal.
- Advanced optical sorters and graders minimize impurities and broken grains (<4%), enhancing product appeal.
- Retention of nutritional value through controlled water mixing, drying, and minimal heat exposure.
2. Cost Efficiency
- Reduced waste via high recovery rates (70–80% for head pulses, 1–4% for broken pulses), maximizing raw material utilization.
- Lower operational costs due to energy-efficient machinery (e.g., PLC-controlled systems) and minimal labor requirements.
3. Hygiene and Safety
- Automated cleaning systems remove stones, dust, and foreign particles, ensuring food safety.
- Pollution-free processing with minimal water usage and eco-friendly practices.
4. Customization Options
- Tailored polishing levels (natural sheen to high luster) to meet market preferences.
- Variety-specific processing for pulses like urad, moong, and chana, preserving unique textures.
5. Sustainability
- Energy-efficient machinery (e.g., 5–7.5 HP motors) reduces carbon footprint.
- Byproduct utilization (e.g., husk for biofuel, bran for oil) supports circular economy practices.
6. Scalability and Reliability
- Flexible capacities from mini mills (100–125 kg/hr) to industrial plants (10+ tons/hr).
- Minimal downtime with easy-maintenance, durable machinery (Mild Steel construction).
7. Market Competitiveness
- Premium-grade output commands higher prices in retail and export markets.
- Compliance with global standards ensures eligibility for international trade.
8. Health and Consumer Appeal
- Preservation of protein and fiber through gentle processing, appealing to health-conscious buyers.
- Organic and fortified dal options cater to niche markets
- By leveraging modern dal milling services, customers gain access to nutritious, market-ready products with improved profitability and sustainability.
Our Miller Services bridge the gap between plant commissioning and independent operation. We help you not only run your plant—but run it right, from Day One.
